Usage

Usage of Ceramic-Lined Steel Composite Pipe (CLSP)

Ceramic Tile Lined Steel Pipes and Elbows have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface. Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install. Furthermore, its diamond-like hardness, fine grain structure and superior mechanical strength are the unique features that make it a wide range of demanding applications, such as coal preparation, power generation, iron and steelmaking, cement, asphalt, dredging, mining and mineral processing, oil and gas drilling.

• Ceramic Tile lined pipe
• Ceramic tile lined bendingCeramic Tile lined elbow
• Ceramic Tile lined elbowCeramic Tile lined pipe
• Ceramic tile lined pipe

The liquid pipe transport has been widely used in the industries of electric power, metallurgy, coal, petroleum, chemical engineering, building materials, mechanism and so on.

Wear-resisting comparative table of ceramic lining pipe

Sand injection test		30% Transfer test of sludge with SiO2
Material	Volume diminution (cm3)	Material	Volume diminution (cm3)
Ceamic lining Steel pipe	0.0022	Ceamic lining Steel pipe	3
Ceramic pipe Al2O397%	0.0025	S45C	25

The liquid pipe transport has been widely used in the industries of electric power, metallurgy, coal, petroleum, chemical engineering, building materials, mechanism and so on. 

And it has developed rapidly. When transporting the materials with the harder abrasion (such as ash dregs, slag, coal powder, mining dregs, the rest mines, cement, etc), it will exit the problem that the abrasion of pipes is too rapid. Especially, the abrasion of bent pipes is greatly more rapid. When transporting the special abrasion materials or erosive materials, it will exit the problem that the damage of pipes is too rapid.

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When transporting the materials with comparatively high temperature, it will exit the problem that the anti-hot steel pipes are very expensive. Since the ceramic steel pipe has gone into the market, the above problems have been settled down easily. 

The ceramic steel pipes are widely used for the transporting of mining fillings, mining power, and the rest mines with hard abrasion; for the pipe lines of hardening slag, blast furnace dregs, steel-making red-clay, agglomerated whitewash, dust cleaning of steel & iron companies; for the pipe lines to transport powder, to clean dregs, to clean sulfides, to clean dust for the thermal power plants; for the transport pipe lines of green stock, clinker, cements, coal powder and collective dust in the industry of cement. The ceramic steel unbent pipes are also the ideal pipelines for transporting the materials with erosive matter. 

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The ceramic steel unbent pipes, the ceramic steel bent pipes, reducers, three-path pipes, four-path pipes, multi-path pipes and others manufactured in our factory have been used in over 200 thermal power plants, more than 50 mines and the industries of coal, building materials, mechanism, petroleum and so on. 

For example, in the condition of hard abrasion, the ceramic steel unbent pipes have been used for several years. But, at present, there is no any ceramic steel unbent pipe has been worn through. Even the ceramic steel unbent pipes with hardest abrasion, their use life is 10 times longer than the cast stone bent pipes and wearable alloy steel bent pipes, 15 times longer than the toughened plastic bent pipes and toughened latex bent pipes. 

The ceramic steel pipe has captured the market rapidly. Besides the high quality and the wonderful capability, it's also because its capability price ratio is higher than other wearable, anti-abrasion & anti-hotness pipes. 

For the pipes with the same sizes, types and length, the weight of ceramic pipe is about 1/2 of the wearable cast alloy steel pipe's, while the cost has reduced 10%~20% per meter; the weight of ceramic pipe is about 1/3 of the cast stone bent pipe's, 1/2 of the cast stone unbent pipe's. 

The cost per meter is equal to the unbent pipe's, 5%~15% less than the bent pipe's.

Remarks:

1． Under the direction of the arrow diagram for the export direction. 
2． Bend radius is usually 1.5-5 times the diameter of steel pipe (1.5-5D). 
3． Othe specifications of the compsite pipe can be manufactured accord to the user requirments. 
4． The weight is caculate by theoretics, maybe have some tolerance, the real weight will be weigh in afer them finished. 
Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa.

Metals have good ductility but poor resistance to abrasion - which means that abrasion prevention is required when metal pipes are used in high-temperature fluid catalyst service. On the other hand, ceramics possess great hardness and abrasion resistance, but they are brittle. Metal Ceramic double pipe is a hybrid pipe using metal as an outer pipe and a ceramic material for inner pipe segments, applied together to utilize the two materials' advantages. Hence excellent wear-resistance and good corrosion resistance of the ceramics and high strength and toughness of metal can be well combined to get a comprehensive advantage of wear-resistance, corrosion-resistance and anti-scaling. They are suitable for applications in heavy wear working conditions. 

Ceramics are among the hardest materials available and provide ultimate wear resistance in piping. In high wear applications, ceramic lined pipes have been demonstrated to be cost-effective by increasing service life and reducing maintenance costs. Sunny Steel supply ceramic lined abrasion resistant steel pipes to your custom dimensions and budget. Our ceramic linings are the highest quality materials available to ensure that we provide the most cost-effective solutions for our clients. 

The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000°C. Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available. 

Materials: seamless mild steel pipe plus 95% alumina ceramics for liner

• Designed pressure: >= 0.35Mpa
• Normal operation velocity: 20-35m/s
• Normal operation temperature: -50-800
• Running medium: mixture of air and powder
• Size of the pipe: the inner diameter is between 1 to 120 or even lager